YUKEN油研液壓閥DSG-01-3C2-D24-N1-50電磁換向閥2B2 3C3 3C4 3C6

淺談液壓系統(tǒng)早期故障、中期故障和后期故障

液壓系統(tǒng)調(diào)試時(shí)及運(yùn)行中都可能出現(xiàn)故障（早期故障、中期故障和后期故障），故障特征因設(shè)備類型不同和運(yùn)行階段不同而異。下面總結(jié)下液壓系統(tǒng)早、中、后期3個(gè)時(shí)段的故障分析。
①早期故障（系統(tǒng)調(diào)試和運(yùn)轉(zhuǎn)初期發(fā)生的故障）此時(shí)，故障率最高，設(shè)計(jì)、制造、安裝、調(diào)試等質(zhì)量問(wèn)題交織在一起，主要故障有六個(gè)方面：密封件質(zhì)量差或由于裝配不當(dāng)而破損，造成外洩漏嚴(yán)重（主要是接頭和元件端蓋處的洩漏）；液壓閥閥芯卡阻、運(yùn)動(dòng)不靈活和不到位，導(dǎo)緻執(zhí)行元件動(dòng)作失靈或運(yùn)動(dòng)速度不穩(wěn)定；管道或液壓元件鑄造流道內(nèi)的型砂、毛刺、切屑、纖維等污染物在油流的沖擊下脫落，堵塞泵、閥等元件的阻尼孔和過(guò)濾器，造成系統(tǒng)壓力和油缸速度不穩(wěn)定，或調(diào)壓調(diào)速不正常；閥類元件漏裝彈簧、密封件等，造成控制失靈；系統(tǒng)設(shè)計(jì)不合理、液壓元件及油液選用不當(dāng)，造成執(zhí)行元件運(yùn)動(dòng)精度低，系統(tǒng)過(guò)熱、振動(dòng)噪聲大等；系統(tǒng)由于負(fù)荷大或外界散熱條件差，造成油液溫度過(guò)高，引起內(nèi)、外洩漏，導(dǎo)緻壓力和速度的變化，影響系統(tǒng)工作性能。

②中期故障液壓系統(tǒng)運(yùn)行中期，故障率最低，這是液壓系統(tǒng)運(yùn)行的******階段。此時(shí)發(fā)生的故障也稱突發(fā)性故障，具有隨機(jī)性，與時(shí)間無(wú)關(guān)。常見(jiàn)突發(fā)性故障的例子有：發(fā)生碰撞；管道爆裂；元件內(nèi)彈簧突然折斷；電磁鐵線圈燒毀；異物堵塞流道；密封損壞；內(nèi)、外洩漏嚴(yán)重等；突然停電造成系統(tǒng)動(dòng)作錯(cuò)亂；控制信號(hào)失真等。

突發(fā)性故障有的有先兆，如執(zhí)行元件突然爬行，表明流量閥堵塞或失靈，應(yīng)及時(shí)查明原因予以排除；對(duì)于無(wú)法預(yù)測(cè)的突發(fā)性故障，隻能采取安全保護(hù)措施（如及時(shí)更換失效元件加以防范?？刂朴鸵何廴臼欠乐怪衅诠收系闹匾胧?/p>

突發(fā)性故障往往與液壓設(shè)備安裝不當(dāng)、維護(hù)不及時(shí)有關(guān)。有時(shí)由于操作錯(cuò)誤而發(fā)生破壞性故障。防止突發(fā)性故障主要應(yīng)注意以下三個(gè)方面：認(rèn)識(shí)故障特征，加強(qiáng)管理維護(hù)；嚴(yán)格執(zhí)行崗位責(zé)任制，加強(qiáng)人員崗位培訓(xùn)；不懂專業(yè)知識(shí)，未經(jīng)過(guò)液壓基本知識(shí)、液壓故障診斷與維修技術(shù)培訓(xùn)的人員不得上崗。

③后期故障（漸發(fā)性故障或壽命故障）  液壓系統(tǒng)運(yùn)行到后期，液壓元件因工作頻率和負(fù)荷的差異，易損件開(kāi)始正常的超差磨損、腐蝕、疲勞、老化而逐漸失效。此階段故障率較高，洩漏明顯增加，效率下降。針對(duì)這一情況，要做到以下兩個(gè)方面：對(duì)元件進(jìn)行全面檢測(cè)，對(duì)已失效的液壓元伯應(yīng)進(jìn)行修理或更換；液壓系統(tǒng)運(yùn)行中要加強(qiáng)維護(hù)，注意觀察各部位工作狀況，發(fā)現(xiàn)有異?，F(xiàn)象（如聲音反常、溫升異常、洩漏越來(lái)越大等），及時(shí)分析原因，采取有效對(duì)策，以防發(fā)生重大故障。

電磁換向閥：
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PV2R24-65-237-F-REAA-40,PV2R24-75-136-F-RAAA-41,PV2R2-47-F-RAA-41,PV2R2-47-F-RAB-41,PV2R2-47-F-RAL-41
PV2R2-47-F-RAR-41,PV2R2-47-L-RAA-41,PV2R2-47-L-RAB-41,PV2R2-47-L-RAL-41,PV2R2-47-L-RAR-41,PV2R24A-41-FRAAA-10
PV2R2-53-F-RAA-41,PV2R2-53-F-RAB-41,PV2R2-53-F-RAL-41,PV2R2-53-F-RAR-41,PV2R2-53-L-RAA-41,PV2R2-53-L-RAB-41
PV2R2-53-L-RAL-41,PV2R2-53-L-RAR-41,PV2R2-59-F-RAA-41,PV2R2-59-F-RAB-41,PV2R2-65-F-RAA-41,PV2R3-136-F-RAA-31
PV2R34A-76-FRAAA-10,PV2R3-66-L-RAA-31,PV2R3-66-L-RAB-31,PV2R3-66-L-RAL-31,PV2R3-66-L-RAR-31,PV2R3-76-F-RAA-31
PV2R3-76-F-RAB-31,PV2R3-76-F-RAL-31,PV2R3-76-F-RAR-31,PV2R3-76-L-RAA-31,PV2R3-76-L-RAB-31,PV2R3-76-L-RAL-31
PV2R3-76-L-RAR-31,PV2R3-85-F-RAA-31,PV2R3-85-F-RAB-31,PV2R3-85-F-RAL-31,PV2R3-85-F-RAR-31,PV2R3-85-L-RAA-31
PV2R3-85-L-RAB-31,PV2R3-85-L-RAL-31,PV2R3-85-L-RAR-31,PV2R3-94-F-RAA-31,PV2R3-94-F-RAB-31,PV2R3-94-F-RAL-31
PV2R3-94-F-RAR-31,PV2R3-94-L-RAA-31,PV2R3-94-L-RAB-31,PV2R3-94-L-RAL-31,PV2R3-94-L-RAR-31,PV2R4-136-F-RAA-30
PV2R4-153F-RAA-30,PV2R4-184F-RAA-30,PV2R4-200F-RAA-30,PV2R4-237F-RAA-30,PV2R4A-138-FRAA-10
PV2R4A-162-FRAA-10,PV2R4A-193-FRAA-10,PVR50-F-13-R
電液換向閥
DSHG-06-3C2-A220-50 DSHG-04-2B*-D24-N-50 DSHG-04-3C*-D24-N-50 DSHG-06-2B*-D24-N-50 DSHG-06-3C*-D24-N-50
單向閥：
DT-01-22
疊加式溢流閥 :
MBA-01-C-30,MBA-01-H-30,MBA-03-B-20,MBA-03-B-30,MBA-03-H-20,MBA-03-H-30
MBB-01-C-30,MBB-01-H-30,MBB-03-B-20,MBB-03-B-30,MBB-03-H-20,MBB-03-H-30
MBP-01-C-30,MBP-01-H-30,MBP-03-B-20,MBP-03-B-30,MBP-03-H-20,MBP-03-H-30
MBW-03-B-20,MBW-03-B-30,MBW-03-H-20,MBW-03-H-30
疊加式單向節(jié)流閥：
MSA-01-X-30 MSA-01-X-50 MSA-01-Y-30 MSA-01-Y-50 MSA-03-X-30 MSA-03-X-40 MSA-03-Y-30 MSA-03-Y-40
MSB-01-X-30 MSB-01-X-50 MSB-01-Y-30 MSB-01-Y-50 MSB-03-X-30 MSB-03-X-40 MSB-03-Y-30 MSB-03-Y-40
MSW-01-X-30 MSW-01-X-50 MSW-01-XY-30 MSW-01-XY-50 MSW-01-Y-30 MSW-01-Y-50 MSW-01-YX-30 MSW-01-YX-50
MSW-03-X-30 MSW-03-X-40 MSW-03-Y-30 MSW-03-Y-40  
溢流閥:
BF-10-*-32
BG-03 BG-03-*-32 BG-03-32 BG-03-V-32 BG-06 BG-06-*-32 BG-06-32 BG-10-*-32 BG-10-32
BST-03-2B*-AC/DC-46 BST-03-3c*-AC/DC-46
Bt-03-*-22 BT-03-32 Bt-06-*-22 BT-06-32 Bt-10-*-22
DG-01-22 DG-02-*-22 DT-01-22 DT-02-*-22
S-BG-03-*-l-40 S-BG-06-*-l-40 
液壓?jiǎn)蜗蜷y：
CRG-03，CRG-06，CRG-10
液壓管式溢流閥:
BT-04;BT-06,BT-03-32,BT-10-32，BT-04
先導(dǎo)式溢流閥:
RV-10，RV-03 ,RV-06T,RV-04T,
電磁溢流閥:
BSG-03-2B2-A110-N1-L-46 BSG-03-2B2-A110-N1-R-46 BSG-03-2B2-A220-N1-L-46 BSG-03-2B2-A220-N1-R-46
BSG-03-2B2B-A110-N1-L-46 BSG-03-2B2B-A110-N1-R-46 BSG-03-2B2B-A220-N1-L-46 BSG-03-2B2B-A220-N1-R-46
BSG-03-2B2B-D24-N1-L-46 BSG-03-2B2B-D24-N1-R-46 BSG-03-2B2-D24-N1-L-46 BSG-03-2B2-D24-N1-R-46
BSG-03-2B3A-A110-N1-L-46 BSG-03-2B3A-A110-N1-R-46 BSG-03-2B3A-A220-N1-L-46 BSG-03-2B3A-A220-N1-R-46
BSG-03-2B3A-D24-N1-L-46 BSG-03-2B3A-D24-N1-R-46 BSG-03-2B3B-A110-N1-L-46 BSG-03-2B3B-A110-N1-R-46
BSG-03-2B3B-A220-N1-L-46 BSG-03-2B3B-A220-N1-R-46 BSG-03-2B3B-D24-N1-L-46 BSG-03-2B3B-D24-N1-R-46
BSG-03-3C2-A110-N1-L-46 BSG-03-3C2-A110-N1-R-46 BSG-03-3C2-A220-N1-L-46 BSG-03-3C2-A220-N1-R-46
BSG-03-3C2-D24-N1-L-46 BSG-03-3C2-D24-N1-R-46 BSG-03-3C3-A110-N1-L-46 BSG-03-3C3-A110-N1-R-46
BSG-03-3C3-A220-N1-L-46 BSG-03-3C3-A220-N1-R-46 BSG-03-3C3-D24-N1-L-46 BSG-03-3C3-D24-N1-R-46
BSG-06-2B2-A110-N1-L-46 BSG-06-2B2-A110-N1-R-46 BSG-06-2B2-A220-N1-L-46 BSG-06-2B2-A220-N1-R-46
BSG-06-2B2B-A110-N1-L-46 BSG-06-2B2B-A110-N1-R-46 BSG-06-2B2B-A220-N1-L-46 BSG-06-2B2B-A220-N1-R-46
BSG-06-2B2B-D24-N1-L-46 BSG-06-2B2B-D24-N1-R-46 BSG-06-2B2-D24-N1-L-46 BSG-06-2B2-D24-N1-R-46
BSG-06-2B3A-A110-N1-L-46 BSG-06-2B3A-A110-N1-R-46 BSG-06-2B3A-A220-N1-L-46 BSG-06-2B3A-A220-N1-R-46
BSG-06-2B3A-D24-N1-L-46 BSG-06-2B3A-D24-N1-R-46 BSG-06-2B3B-A110-N1-L-46 BSG-06-2B3B-A110-N1-R-46
BSG-06-2B3B-A220-N1-L-46 BSG-06-2B3B-A220-N1-R-46 BSG-06-2B3B-D24-N1-L-46 BSG-06-2B3B-D24-N1-R-46
BSG-06-3C2-A110-N1-L-46 BSG-06-3C2-A110-N1-R-46 BSG-06-3C2-A220-N1-L-46 BSG-06-3C2-A220-N1-R-46
BSG-06-3C2-D24-N1-L-46 BSG-06-3C2-D24-N1-R-46 BSG-06-3C3-A110-N1-L-46 BSG-06-3C3-A110-N1-R-46
BSG-06-3C3-A220-N1-L-46 BSG-06-3C3-A220-N1-R-46 BSG-06-3C3-D24-N1-L-46 BSG-06-3C3-D24-N1-R-46
BSG-10-2B2-A110-N1-L-46 BSG-10-2B2-A110-N1-R-46 BSG-10-2B2-A220-N1-L-46 BSG-10-2B2B-A110-N1-L-46
BSG-10-2B2B-A110-N1-R- BSG-10-2B2B-A220-N1-L-46 BSG-10-2B2B-D24-N1-L- BSG-10-2B2-D24-N1-L-46
BSG-10-2B3A-A110-N1-L-46 BSG-10-2B3A-A110-N1-R-46 BSG-10-2B3A-A220-N1-L-46 BSG-10-2B3A-D24-N1-L-46
BSG-10-2B3B-A110-N1-L-46 BSG-10-2B3B-A110-N1-R-46 BSG-10-2B3B-A220-N1-L-46 BSG-10-2B3B-D24-N1-L-46
BSG-10-3C2-A110-N1-L-46 BSG-10-3C2-A220-N1-L-46 BSG-10-3C2-D24-N1-L-46 BSG-10-3C3-A110-N1-L-46
BSG-10-3C3-A220-N1-L-46 BSG-10-3C3-D24-N1-L-46 
BST-03-2B2-D24-N1-L-46       BST-03-2B2-A110-N1-L-46       BST-06-2B3B-A220-N1-L-46
BST-03-2B2-A220-N1-L-46      BST-03-2B2-A240-N1-L-46       BST-03-2B3B-D24-N1-L-46 
BST-03-2B3B-A110-N1-L-46     BST-03-2B3B-A220-N1-L-46      BST-03-2B3B-A240-N1-L-46
BST-06-2B2-D24-N1-L-46       BST-06-2B2-A110-N1-L-46       BST-06-2B2-A220-N1-L-46 
BST-06-2B2-A240-N1-L-46      BST-06-2B3B-D24-N1-L-46       BST-06-2B3B-A110-N1-L-46
SBSG-03-3C2-A110-N1-L-51 SBSG-03-3C2-A110-N1-R-51 SBSG-03-3C3-A110-N1-L-51 SBSG-03-3C3-A110-N1-R-51
SBSG-03-2B2-A110-N1-L-51 SBSG-03-2B2-A110-N1-R-51 SBSG-03-2B3A-A110-N1-L-51 SBSG-03-2B3A-A110-N1-R-51
SBSG-03-2B2B-A110-N1-L-51 SBSG-03-2B2B-A110-N1-R-51 SBSG-03-3C2-A220-N1-L-51 SBSG-03-3C2-A220-N1-R-51
SBSG-03-3C3-A220-N1-L-51 SBSG-03-3C3-A220-N1-R-51 SBSG-03-2B2-A220-N1-L-51 SBSG-03-2B2-A220-N1-R-51
SBSG-03-2B3A-A220-N1-L-51 SBSG-03-2B3A-A220-N1-R-51 SBSG-03-2B2B-A220-N1-L-51 SBSG-03-2B2B-A220-N1-R-51
SBSG-03-3C2-D24-N1-L-51 SBSG-03-3C2-D24-N1-R-51 SBSG-03-3C3-D24-N1-L-51 SBSG-03-3C3-D24-N1-R-51
SBSG-03-2B2-D24-N1-L-51 SBSG-03-2B2-D24-N1-R-51 SBSG-03-2B3A-D24-N1-L-51 SBSG-03-2B3A-D24-N1-R-51
SBSG-03-2B2B-D24-N1-L-51 SBSG-03-2B2B-D24-N1-R-51
比例閥：
EBG-03 EBG-06
EDG-01V-B-PNT15-51 EDG-01V-H-1-PIT15-5103
EFBG-03-125-C-20T EFBG-03-125-C-60T EFBG-03-160-C-20T EFBG-06-250-H-20T